Job description
Key Areas of Responsibility (Answerable for the following end results)
- Perform 1st Piece, KPC, DTS, Torque Checks, Harmony Reviews and Inspection Activities per the Control Plan and BOS. Document, communicate and coordinate the reaction to out of control conditions.
- Collect and maintain evidence in support of critical customer requirements (i.e. SCAFF, Dimension, and gage checks).
- Ensure Plant Floor documentation is accurate, organized, posted, and current. Monitor changes and assist with training to current level of controlled documents per the Business Operating System.
- Support APQP activities including PPAP, Trial Runs, and Engineering changes.
- Perform capability studies.
- Perform R&R studies.
- Perform Inspection activities as needed.
- Verify material is properly identified.
- Provide and communicate breakpoint.
- Ensure all nonconforming material is properly identified, contained and dispositional per the Control Plan and BOS.
- Identify and communicate nonconformance internally and between shifts.
- Establish and document containment- support as needed in sort, rework and inspection activities.
- Initiate, post and monitor effectiveness of Quality Alert
- Issue DMN for supplier related issues Provide and communicate breakpoint.
- Support problem solving activity.
- Escalate out of specification conditions per Control Plan requirements.
- Ensure area of responsibility, equipment, inspection fixtures and documentation are organized, clean and in good working order and communicate any out of order conditions Document all activities as required.
- Adhere to all company guidelines for Emergency Evacuation to ensure employee safety. Any additional responsibility deemed necessary by management.
Limits of Authority
- Advise Department Manager of those situations that may pose a significant risk to the program, product assurance, facilities, employee safety or customer satisfaction results.
- Initiate actions to prevent the occurrence of any nonconformance relating to product, process & systems.
- Identify and record any problems relating to the product, process or system.
- Initiate, recommend or provide solutions through the appropriate channels and verify implementation.
- Control further processing and delivery of nonconforming product until the deficiency is corrected.
Basic Education, Experience and Skills Required
- High school diploma or equivalent. Associate degree and ASQ Certified preferred.
- At least 1 year in automotive manufacturing environment.
- Excellent written, mathematical, interpersonal and analytical skill.
- Proficient computer skills in Word, Excel, Power Point, and data entry.
- Working knowledge of statistics.
- Posse’s color and / or appearance testing capabilities to perform product inspection.
- Basic working knowledge with calipers, micrometers, gage block and check fixtures.
- Able to maintain confidentiality on products, services and processes.
Internal Training (Minimum Requirements)
- Dakkota Orientation
- Dakkota Vision and Culture
- Departmental Training
- Process 12 – Preventive, Corrective and Nonconformance Management
- Process 16 – Quality and Inspection Management
- Process 07 – Engineering Change
- Mc Beth Color Booth
- Critical Customer Inspection Requirements
- Color Testing
- Gage Operation Instructions
- Company Training
- BOS Overview
- Information Technology
- Outlook
- Trans4M Overview
- Purchase Requisitions
- Quality Mission Statement
- Expense Reporting
- Travel Management System
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