Job description
Industrial Engineer-Southfield MI.
On Site
Technical Skills
Must have Experience
6 Sigma Green or Yellow Belt
Bachelor's Degree in Industrial Engineering
Have created work instructions
Worked on lean tools for continuous improvement (5W1H, 5 Whys, RCA)
Nice to Have Experience
Experience with continuous improvement projects
Experience with WCM Audits
Proven cost savings
Reduction in Manufacturing cycle time/Performed Kaizens
Job Description
Reporting to the Manager of Manufacturing Engineering he/she work within the Industrialization teams to assure the definition of tools, systems, equipment, and methods related to Mechanical and Controls Assembly operations in production processes, in order to achieve defined targets (efficiencies, quality, safety, ergonomics, etc.). He/she also support the continuous improvement of production processes activities in the Clients Plants.
Duties and Responsibilities (these are the positions essential duties and is not an all-inclusive list)
Principal areas of responsibilities are:
Knowledge & Skills
On Site
Technical Skills
Must have Experience
6 Sigma Green or Yellow Belt
Bachelor's Degree in Industrial Engineering
Have created work instructions
Worked on lean tools for continuous improvement (5W1H, 5 Whys, RCA)
Nice to Have Experience
Experience with continuous improvement projects
Experience with WCM Audits
Proven cost savings
Reduction in Manufacturing cycle time/Performed Kaizens
Job Description
Reporting to the Manager of Manufacturing Engineering he/she work within the Industrialization teams to assure the definition of tools, systems, equipment, and methods related to Mechanical and Controls Assembly operations in production processes, in order to achieve defined targets (efficiencies, quality, safety, ergonomics, etc.). He/she also support the continuous improvement of production processes activities in the Clients Plants.
Duties and Responsibilities (these are the positions essential duties and is not an all-inclusive list)
Principal areas of responsibilities are:
- Concept layout study, detailed layout deployment, Process FMEA and control plan analysis.
- Evaluating existing manufacturing processes & identifying areas for improvement. Determine problem resolutions & implement improvements
- Developing detail layouts for equipment, processes & workflow. Researching & developing new processes, equipment & products.
- Definition of Working Cycles (sequences and timing) and standard operation using "fool proof” solutions for improving the quality of manufacturing output.
- Definition of optimized working stations/place (line balancing and flexibility, productivity, quality, safety and ergonomic, not value-added activities reduction, etc.);
- Support Logistic on material flow optimization & material flow; calculate footprint optimization strategy
- Prepare technical specifications and address the Purchasing department to select suppliers, supporting the definition of the supply contract
- Calculate OEE, Utilization of assets, suggest methods to improve it based on data collection
- Provide guidelines for utilize DFM/A (Design for Manufacturing – Design for Assembly) and Design-to-Cost during Product Development phases
- Work as focal point for the development and implementation of Best Practices in Manufacturing area of competence (Mechanical and Controls Assembly).
- Create Manufacturing work instructions, checklists & other documentation
- Establish the best practices and drive the utilization of standards on all the plants.
- Support CAPEX definition (with kaizen methodology) & new machine installation based on EEM methodology
- Creation of process flow, VSM & production schedule. Estimate manufacturing cost, line feeding, throughput, cycle time.
- Take a lead in manufacturing process improvement, reduction of NVAA, SVAA. Implement visual management, proficiency with AutoCAD 2D, understanding of 3D designing.
Knowledge & Skills
- General-purpose IT tools
- Project Management fundamentals
- Plant scorecard
- Line feeding
- Cost estimation
- Development of process / layout concepts and feasibility study
- Logistics standards / processes
- Mechanical understanding of industrial equipment and machinery
- NC management
- Open Issue Management
- Logistics Cost Deployment
- Manufacturing Process improvement
- 7 WCM TOOLS (5G, 5W+1H, 5 WHY, 4M analysis, sketches, TWTTP and HERCA)
- Manufacturing losses and wastes
- VAA, NVAA, SVA, Balancing
- Quick and Standard Kaizen
- Manufacturing / WCM Best practices
- Visual Management
- Design For Manufacturing and Assembly
- Analysis and test for cost reduction
- Proficiency with CAD for 2D design
- Time Analysis or other similar work analysis
- Ergonomic knowledge (OCRA/NIOSH)
- Project and People Management
- Understanding of ISO9001/15001/45001 Audits
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